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Old 06-17-2011, 12:55 AM   #15
dangerousatom
Scooby Specialist
 
Member#: 70710
Join Date: Sep 2004
Chapter/Region: Tri-State
Location: Quakertown/AREA1320 391whp
Vehicle:
2002 04STi Swaped RS
w/PPGS & 02 Wagon w/PPGs

Default

V2.0

I finally have started the 02-03 wagon C-D bar.

Unknowing to me the 02 & up wagons have rear height adjustable seat belts. So that meant a total re-engineering of the side brackets. after about 3-4 hours or figuring and measuring I finally got it worked out. The V2.0 setup is going to be far more rigid than the 1st bar set that I made for the GC wagon. The 1st set's side brackets actually where bending from the amount of force I could but on then via the turn buckles. So the side bars are now 1" square tube upgraded from 1/2". The front mounting point on the side bar is a pipe anchor style and no longer attached to the seat belt directly, so seat belt mounts/function is unchanged. The rear mount is the same as the previous C-D bar. Instead of using cheap ebay rear tower bar mounts I had plate steel plasma cut and made my own.....far stronger and closer fitment. Also making my own turnbuckles again was out of the question. The 1st set litterly ripped the threads out of the female pipe ends, so I out sourced grade 8 turnbuckles along with all grade 8 universal/heim joints and pipe ends. Im figuring with the added strength I may be able to influence camber by .5+/- degrees depending on if the bars are in pulling or pushing tension mode......that remains to be seen appon rear alignment.

Here is what is finished so far:

Rear Side Bar Mounting Points




Front Side Bar Mount Points



Side Bars




Rear Strut Tower Mounts




Turnbuckle/Heim Joint Assembly


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Last edited by dangerousatom; 06-17-2011 at 01:12 AM.
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