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Old 01-05-2009, 04:19 PM   #1
JDMspecC
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Member#: 106277
Join Date: Jan 2006
Chapter/Region: E. Canada
Location: Montreal
Default Swapshop 2004 STi Rally Car Rollcage

Hi all !

We start this project for a customer that want to do a rollcage on it's new rallycar. We do Brake (ferodo, DBA, Goodridge, 4pot 2pot), 34mm Restrictors, Neetronics DCCD Controller and much more !

After hours and hours on working on Cage, Jack Stand, SeamWelding, The car is finaly ready

Some pictures of the project almost done !








Thanks

Maxime
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Old 01-06-2009, 12:14 AM   #2
Shawn06SpecB
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Location: Rochester, NY
Vehicle:
2006 Legacy SpecB
Titanium Silver Metallic

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impressive!
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Old 01-13-2009, 07:09 PM   #3
amirul
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Join Date: Dec 2008
Chapter/Region: International
Location: Canberra - Australia
Vehicle:
02 Bugeye WRX
Candy Red

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^ X2....
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Old 01-17-2009, 01:20 PM   #4
23rom23
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Chapter/Region: TXIC
Location: Houston, Tx
Vehicle:
2009 Impreza WRX
Black

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very nice
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Old 01-17-2009, 01:50 PM   #5
DohcVtec
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is that a wrapped dash?
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Old 01-17-2009, 10:41 PM   #6
Daishi00
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Chapter/Region: MAIC
Location: BSG junkie
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2005 WRX
CGM

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Quote:
Originally Posted by DohcVtec View Post
is that a wrapped dash?
I'm gonna go with flock.

Nice work guys!!!!
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Old 01-19-2009, 10:41 AM   #7
JDMspecC
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Quote:
Originally Posted by Daishi00 View Post
I'm gonna go with flock.

Nice work guys!!!!

Exactly, it's flocking!

Thanks all for the good comments !

Cheers !
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Old 01-17-2009, 08:36 PM   #8
4subbySti
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Chapter/Region: RMIC
Location: 303 colorado
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2004 Sti/Sti
Java Black Pearl/PSM

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i like your roll cage man!!11
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Old 01-17-2009, 10:09 PM   #9
ARBoost
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Chapter/Region: MAIC
Location: Westminster, Maryland
Vehicle:
2005 STI CGM
361hp/370tq Done by Jorge

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There's so much blue...Its everywhere...My Eyes! Looks good tho.
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Old 01-19-2009, 09:13 PM   #10
blackcompany
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Location: Clarksville, TN
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2007 STI
UGM

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All that blue is going to over power the flock out of it! I love it though.
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Old 01-21-2009, 08:26 AM   #11
anti-derivative
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1997 Jetta GLX VR6
Sequoia Green

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subscribed for sure
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Old 01-21-2009, 04:15 PM   #12
PerformanceAutoSolutions
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Location: Deer Park, NY, USA
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2011 STI Sedan
Satin White Pearl

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did ben flock it ... he always flocks it lol
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Old 01-21-2009, 06:26 PM   #13
stikiller1234
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96 impreza

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very nice!
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Old 01-29-2009, 12:17 AM   #14
wkderf
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2004 Impreza STi
I Heart Prodrive

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im kinda curious:

what diameter piping is that?

has this cage been tested / certified?

and from what I can see, there isnt any provision for mounting the shoulder portions of a harness. how will you be handling that?
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Old 12-21-2009, 07:36 AM   #15
urabus555
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Location: North, Ontario, Canada
Vehicle:
1994 1.8l Impreza L
Open Class Build w/110hp

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Quote:
Originally Posted by wkderf View Post
im kinda curious:

what diameter piping is that?

has this cage been tested / certified?

and from what I can see, there isnt any provision for mounting the shoulder portions of a harness. how will you be handling that?
CARS (Canadian Association of Rally Sport) requires the use of 1.75" tubing for the main structure (very specific) and 1.5" for other tubes.

The cage meats the CARS (i.e. FIA article 253) requirements for cage design. FIA Article 253 can be found easily online if you're still curious.

The shoulder harnesses can be mounted on the tube between the rear shock towers. This is a less popular design lately. HANS requests that harnesses are intalled within 8" of the seats backs for optimal sfety for their product. But, if further, they ask you to cross the harnesses.
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Old 02-02-2009, 08:47 PM   #16
Darcros
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What class and cert is that cage?
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Old 12-21-2009, 07:38 AM   #17
urabus555
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1994 1.8l Impreza L
Open Class Build w/110hp

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Quote:
Originally Posted by Darcros View Post
What class and cert is that cage?
Other than missing the required gussets in the doorbars (two per door) and one more in the main hoop "x", that cage is FIA legal.
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Old 02-02-2009, 08:48 PM   #18
Darcros
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it looks nothing like a rally america cert
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Old 12-21-2009, 07:41 AM   #19
urabus555
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Location: North, Ontario, Canada
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1994 1.8l Impreza L
Open Class Build w/110hp

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Quote:
Originally Posted by Darcros View Post
it looks nothing like a rally america cert
It may get a CARS logbook, but it is exactly what RA is looking for. Both RA and CARS use FIA Article 253.
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Old 02-02-2009, 09:23 PM   #20
aresbykes
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2003 bugeye

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holy bajesus, that thing is nifty looking, too much blue for me though.
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Old 02-04-2009, 08:12 PM   #21
dcoty
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01 V7 GC/R32 sky

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These guys rock, Im one of their many satisfied customers. I bought my V7 engine and tranny from them for my GC. I installed the transmission, then gave it to them for the motor and they had it ready in 3 days. Their work is solid!
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Old 02-05-2009, 04:42 PM   #22
Darcros
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What class and cert is that cage?
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Old 02-05-2009, 05:24 PM   #23
rallyon555
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2005 WRX STI
CGM

Default cAGE

Maybe its a Custom Cages kit from the UK?
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Old 02-06-2009, 08:48 AM   #24
JDMspecC
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Default

the cage is custom built by andre and its also fia approved.
custom cages fabricate very nice roll cages but it will never as close to the shell as the one we custom build for each car we fabricate, there are no cars that are identical.
andre
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Old 02-11-2009, 09:11 PM   #25
kalescustom
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95 Impreza 2dr
Black

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material? looks to be mig'ed..must be 1.75 x .095 DOM?/?? doesnt fia require gussets on the doorbars?
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