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Old 04-06-2007, 07:15 PM   #1
AMS
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Default AMS Ultimate Fuel Pump Test

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Well to put things to rest we've taken the initiative and built our own fuel pump test rig and conducted a series of tests. If anyone has any pumps to test let me know and we'll have Chewbacca run it on the test rig.

Here are some pictures of the rig









We're basically using a variable voltage power supply to run 12V and 14V to different fuel pump configurations. The pumps feed into a fuel pressure regulator and we measure the bleed-off at that pressure. We fill a graduated & calibrated container and track how much time it takes to fill, then with a simple calculation you get flow in liters per hour (LPH).

For starters the base fuel pressure in a stock fuel system is around 42psi, then it goes from there. For every 1psi of boost you add 1psi of fuel pressure. So at 20psi you're running 62psi of fuel pressure. At 28psi boost, 70psi fuel pressure. 40psi of boost, 82psi fuel pressure, and so on.

We learned a few interesting things, especially with the EVO VIII & IX pumps. The EVO VIII pump has a pressure relief valve that opens up at around 65-68psi and the flow output drops dramatically after that, eventually going to zero flow around 75-80psi. The IX pump flows a little more than the VIII pump at lower pressures but doesn't dump the flow at higher pressures. That's the reason you can make decent power at higher boost levels with the IX pump.

We also found that if feed one pump into another (series), the flow only drops slightly through the pressure range. The first pump is feeding the second pump and the second pump doesn't have to work as hard.

The best choice was the twin Walbro 255lph HP external pumps in parallel, meaning both pumps feeding the regulator.

The twin Walbro 255lph HP in-tank pumps in parallel was interesting. If you notice the flow starts dropping off at higher pressures and actually starts to get close to the performance of just one 255lph HP external pump over 90psi. The in-tank 255lph HP Walbro pumps have a pressure relief valve that starts to dump flow at roughly 85psi and the output flow drops.



Next up are the OEM Subaru fuel pumps, we'll post results as soon as we have them!

Thank you

Rich K
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Old 04-07-2007, 07:03 AM   #2
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Thanks Chewy!!
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Old 04-08-2007, 11:27 PM   #3
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Nice testing! I'll give you $1 if you email Buscher Racing and see if they will send you one of their set-ups. David Buscher is NOT skeerd, and I'd bet he'd want to be included in your testing with his set-up.
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Old 04-09-2007, 02:29 AM   #4
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wow.... with a great test rig like that ....

how about testing the -044 Bosch motorsport pump and -979 porsche pump.... and the MKiV Toyota Supra stock pump....

Awesome and conclusive results!!!

ME LIKE!!!!!

Thanks guys!
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Old 04-09-2007, 03:23 AM   #5
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Originally Posted by Unabomber View Post
Nice testing! I'll give you $1 if you email Buscher Racing and see if they will send you one of their set-ups. David Buscher is NOT skeerd, and I'd bet he'd want to be included in your testing with his set-up.
intrested in his pump test as well
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Old 04-09-2007, 05:35 PM   #6
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:subscribe:

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Old 04-10-2007, 12:00 PM   #7
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We have a digital flow meter on the way which will make testing 100 time quicker. I'll be able to test every 5psi of pressure and at different voltages.
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Old 04-10-2007, 12:16 PM   #8
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Awesome info - great work! Looking forward to the stock Subaru pump results.
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Old 04-12-2007, 03:28 PM   #9
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Quote:
Originally Posted by bubba03wrx View Post
intrested in his pump test as well
Quote:
Originally Posted by Unabomber View Post
Nice testing! I'll give you $1 if you email Buscher Racing and see if they will send you one of their set-ups. David Buscher is NOT skeerd, and I'd bet he'd want to be included in your testing with his set-up.


Any comments on this AMS? I'd like to see this as well.
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Old 04-12-2007, 04:18 PM   #10
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Very nice, can't wait to see the results. Keep up the great work guys!
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Old 04-17-2007, 07:18 AM   #11
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any updates?
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Old 04-17-2007, 09:30 AM   #12
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awesome data! subscribed
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Old 04-24-2007, 02:21 PM   #13
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It would be VERY interesting if you test the BOSCH 044 motorsports and modified Walbro Buschur fuel pump

I think those 2 pumps would of great interest to many people because of their reasonable price for the performance they claim to offer. (Bosch $210, modified Walbro $275?)

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Old 04-24-2007, 02:27 PM   #14
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we actually have a bosch 044 here as well as a slew of subaru stock pumps. Martin has been at Autobahn and tuning the past few days to get ready for the GTlive event in utah coming up. Once we get past that Im sure we will jump back into the fuel pump test.

Eric
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Old 04-24-2007, 04:42 PM   #15
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^^^
Awesome!
Looking forward to test results......
Kinda reminds me of college-days lab classes.... test, collect data, use Excel (I remember using Lotus 1-2-3) to generate a nice chart

AMS: you're providing alot of people a great service by providing actual data we can use to make fuel-delivery decisions

Thank you!
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Old 04-24-2007, 08:43 PM   #16
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Thank you, You can expect alot more like this to come from us. We LOOOVE to test

Eric
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  • World’s Most Powerful EVO – 1142 awhp
  • 2008 AMS Racing – 40 Victories in Road Racing and Hill Climb

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Old 05-14-2007, 11:36 AM   #17
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bump for some results, come on we are dying!
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Old 05-16-2007, 03:43 PM   #18
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well we have a bunch of subaru pumps here, Bosch 044 and a weldon. Finding time with the race events we have been attending and the upcomming track day has proven to be a bit of a task in itself.
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  • World's QUICKEST EVO 8 - 8.42 with a best trap of 171 MPH
  • World’s Most Powerful EVO – 1142 awhp
  • 2008 AMS Racing – 40 Victories in Road Racing and Hill Climb

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Old 05-18-2007, 08:37 PM   #19
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update on the test. Here is some more data and I split it up to make it easier to read hopefully. I ran some Bosch 044 pumps which work really well (external pumps). I ran an STi pump but lost the data and will have to re-run it.





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Old 05-18-2007, 08:38 PM   #20
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From what I remember the STi pump was very similar to the EVO IX pump but we'll know in a few days. Also the Bosch 044 flows a bunch, especially at higher pressures.
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Old 05-18-2007, 11:13 PM   #21
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This thread kicks ass. Thanks again AMS!
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Old 05-19-2007, 07:38 AM   #22
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^^^
what he said!
Very useful test for a very important component of the fuel system!
No wonder why the Brits & Aussies like the 044 so much. (I got one myself)
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Old 05-19-2007, 12:36 PM   #23
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An important variable to consider is that we must think about is how well these pumps work at around 13.3 volts which is where our cars seem to run. Will the modified Walbro run the same or will it require more power. I like how the 044 is stable across the pressure range, that it is unmodified as the factory intended, and that it is German (usually most stuff is overengineered). It should be enough. I am working with Davon on an intake kit. We will post the installation tips and results. It has been done before and we will improve upon that. Engineerx, Davon, and I have been working on this stuff for a month.

Approx 210 for the pump
Fittings 35
filter 65
The last pump you will ever need for most of us.

Stay tuned
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Old 05-21-2007, 02:54 PM   #24
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The tests were done at 14V and the voltage was held constant with the power supply and amp draws were recorded. Checking my data shows that the modified walbro didn't really draw more amps than a stock one. I'm not sure what is done to the walbro, all I can tell from the outside is that the pressure relieve cup/spring is pushed in compared to a stock one.
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Old 05-22-2007, 03:23 AM   #25
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Quote:
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The tests were done at 14V and the voltage was held constant with the power supply and amp draws were recorded. Checking my data shows that the modified walbro didn't really draw more amps than a stock one. I'm not sure what is done to the walbro, all I can tell from the outside is that the pressure relieve cup/spring is pushed in compared to a stock one.

Yes that is all that is done to them but hell it works and i wont complain. now if i could just get some solid directions on how to do it myself.
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