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Old 09-05-2014, 04:00 AM   #1
REXXYY
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Member#: 265754
Join Date: Dec 2010
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Thought I would do a build thread of my AUS spec 2003 STI. I have owned this car since March 2011. It was completely stock when I first bought it.

- Parts supplied by Pro Speed Racing Pro Speed Racing
- Engine building and mechanical done by Deshele Performance
- Mechanical work done by Dahtone Racing
- Tuning done by Chea at Powertune Australia
- Paint and panel work all done by Coastal Smash Repairs


The car now runs a full Deshele Performance built 2.5L long block and is tuned by Chea at Powertune Australia. It is tuned to 24psi and still running 98 fuel. The car makes 297.4kw atw on Powertunes new Mainline Dyno.

Deshele bottom end:

- Full closed deck 2.5L block
- 2.5L STI nitrate crank
- 100mm Manley Platinum series pistons
- I-Beam conrods
- Race series bearings
- Deshele 14mm Head studs

Deshele heads:

- 2.5L STI heads
- Full port & polish
- Brian Crower 272 cams
- Brian Crower adjustable cam gears (AVCS disabled)
- Supertech +1mm oversize inconel valves
- Supertech 82 pound springs
- Supertech retainers
- Supertech valve guides
- Deshele spec head gaskets

Induction/Inlet:

- Blouch Dom 2.5xtr Polka Pickle 10cm rear
- Plazmaman FMIC kit
- Plazmaman CAI
- PSR silicon inlet
- Turbosmart Race Port BOV
- Ported STI inlet manifold
- Boomba Racing 75mm throttle body

Fuel:

- Tomioka Racing fuel rails
- Tomioka Racing fuel regulator
- Walbro fuel pump
- ID1000cc Injectors
- Aeroflow billet fuel filter

Exhaust:

- PSR UEL headers
- Invidia Q300 TBE

Electronics:

- Haltech Platinum Pro PnP ECU
- Haltech air temp sensor
- Haltech 3 port boost solenoid
- AEM digital boost gauge
- AEM digital air/fuel ratio gauge
- AEM digital oil pressure gauge
- AEM digital oil temperature gauge
- AEM digital volt gauge

Clutch / Flywheel / Drivetrain:

- ACT 6 puck single plate clutch kit
- Factory STI 6 speed flywheel
- Factoy 6 speed gearbox
- Torque Solutions shifter bushings

Wheels / tyres / suspension / Brakes:

- Rota Gforce 18x8.5 rims
- Kumho KU36 235/40/18 tyres
- Ksport adjustable coilovers
- Whiteline rear swaybar
- Front strut brace
- DBA T3 slotted rotors Front and Rear
- Intima SS pads Front and Rear

Cooling:

- Mishimoto alloy radiator
- Mishimoto rad fan shroud kit
- Moroso header tank
- Moroso coolant overflow tank
- Fail safe thermostat

Interior:

- Full 2007 STI centre consol upgrade
- XT forester 6 stacker CD player
- ATI triple gauge pod
- A-pillar twin gauge pod

Exterior:

- Full respray in original STI white
- Blacked out headlights
- Front lip spoiler
- 2003 WRX side skirts
- 2003 WRX side skirt pods

Other:

- Tomioka Racing timing belt guide
- Gates Racing timing belt kit
- GFB lightweight pulley kit
- 8mm Phenolic spacers
- Custom SpeedFab catch can
- Perrin Performance Radiator stays
- Perrin Performance engine mounts
- Perrin Performance Pitch Mount rod
- Moroso coolant overflow tank
- Mishimoto wheel nuts

Mods to come:

- Garrett GTX3582r v-band in & out
- Turbosmart 40mm Compgate external waste gate
- Custom twist mount set up by Full Noise Fabrication & Performance
- Garrett turbo blanket
- Haltech 3 bar map sensor
- Haltech I/O Expander
- Haltech oil and fuel pressure sensor
- AI Sp1200 surge tank kit
- Haltech flex fuel sensor
- ID2000cc injectors





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Last edited by REXXYY; 10-29-2014 at 07:24 PM.
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Old 09-05-2014, 04:01 AM   #2
REXXYY
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Some pics of the Deshele Performance long motor being built and assembled.













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Old 09-05-2014, 04:01 AM   #3
REXXYY
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How the engine bay currently looks. Its a mess but slowly making progress.


Last edited by REXXYY; 09-05-2014 at 04:09 AM.
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Old 09-05-2014, 04:06 AM   #4
REXXYY
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07 STI centre console upgrade & XT Forester 6 stacker CD player.



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Old 09-05-2014, 04:07 AM   #5
REXXYY
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My new turbo upgrade I bought last week. Garrett GTX35r with Tial V-Band .82 rear housing





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Old 09-05-2014, 08:18 AM   #6
25rsti
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Chapter/Region: NESIC
Location: Haverhill, MA
Vehicle:
3 turbos &n NA
@DBlockSTi

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Very lovely build. :thumbs up:
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Old 09-05-2014, 09:17 AM   #7
Flat Face
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Location: Sydney, Australia
Vehicle:
2000 Bugeye
Blue Ridge Pearl

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Where abouts in NSW are ya? I'd love to see this
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Old 09-05-2014, 12:39 PM   #8
Rev Clown
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Member#: 397528
Join Date: Jul 2014
Chapter/Region: NESIC
Location: RI
Vehicle:
2004 STI
WRB

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Sweet build! I love the jdm sti seats.
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Old 09-05-2014, 09:43 PM   #9
REXXYY
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Quote:
Originally Posted by 25rsti View Post
Very lovely build. :thumbs up:
Thanks
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Old 09-05-2014, 09:45 PM   #10
REXXYY
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Quote:
Originally Posted by Flat Face View Post
Where abouts in NSW are ya? I'd love to see this
Hey mate im up the top end of the Central Coast.
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Old 09-05-2014, 09:46 PM   #11
REXXYY
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Quote:
Originally Posted by Rev Clown View Post
Sweet build! I love the jdm sti seats.
Thanks mate. They are just the factory seats over here
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Old 09-26-2014, 04:19 AM   #12
REXXYY
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Last week I received my new wastegate in the mail





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Old 09-26-2014, 06:50 AM   #13
Flat Face
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Member#: 275220
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Chapter/Region: International
Location: Sydney, Australia
Vehicle:
2000 Bugeye
Blue Ridge Pearl

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Beautiful, if you end up going to any meets down in sydney I'll clean my P.O.S and come have a gander, I'm on the edge of the western suburbs so you're about 2 hours which means I can't just "oh hey look there's that" :/

The block looks amazing though....
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Old 09-26-2014, 11:07 AM   #14
alexandern05
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Join Date: Dec 2010
Chapter/Region: Tri-State
Location: delaware county pa
Vehicle:
04 wrx v7 sti swap
agile tuned 389hp 342ftlb

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looks good man i love it
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Old 09-27-2014, 03:55 AM   #15
REXXYY
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Quote:
Originally Posted by Flat Face View Post
Beautiful, if you end up going to any meets down in sydney I'll clean my P.O.S and come have a gander, I'm on the edge of the western suburbs so you're about 2 hours which means I can't just "oh hey look there's that" :/

The block looks amazing though....
Yeah no probs mate. I'll be going to Eastern creek drags in 2 weeks time with a few other Subie guys.
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Old 09-27-2014, 03:56 AM   #16
REXXYY
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Originally Posted by alexandern05 View Post
looks good man i love it
Thanks mate
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Old 09-27-2014, 08:56 AM   #17
REXXYY
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New V-Band flanges and clamps arrived for the GTX. I also bought a new helmet for the drags which I will hopefully be going to in 2 weeks. Never been before as a spectator or driver so it will be interesting to see how I go first time out.





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Old 09-27-2014, 10:48 AM   #18
cmiovino
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Location: Pittsburgh, PA
Vehicle:
2004 WRX Premium
PSM

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MMmmmm nice build.
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Old 10-09-2014, 11:44 PM   #19
REXXYY
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Not much to update. Didnt end up going to the drags due to weather. But the weather ended up being good at the drag strip

Got this Garrett turbo beanie the other day though

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Old 10-10-2014, 12:09 AM   #20
Stl_greaser
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That's one sweet looking motor and car! Good job!
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Old 10-21-2014, 06:35 AM   #21
REXXYY
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Yesterday I dropped the car at my painters. A while back it looked like someone tried to break in and damaged both drivers side doors so both doors are getting repaired and resprayed and I thought this was a good time to also get the wheel rash repaired and respray the wheels gloss black
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Old 10-24-2014, 12:18 AM   #22
REXXYY
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Got the car and rims back from the painters today. Rims came up great Coastal Smash did an awesome job on them








Last edited by REXXYY; 10-24-2014 at 02:42 AM.
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Old 10-24-2014, 07:07 AM   #23
Redwrx133
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Good to see the Aussie cars doing us proud.. Looks great
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Old 10-25-2014, 07:27 AM   #24
REXXYY
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Quote:
Originally Posted by Redwrx133 View Post
Good to see the Aussie cars doing us proud.. Looks great
Thanks Dan
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Old 01-31-2015, 08:05 PM   #25
REXXYY
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Unfortunately due to funds and house renovations the rotated set up will be but back till later in the year. So for now we are going to put it on E85 and see how far we can push the current set up.
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