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Old 10-17-2011, 03:54 AM   #101
jchretien
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Today, we buttoned up all the stuff for first start. Injectors and Intake done.



put the car back on its own 4 wheels




All buttoned up for the first start on wednesday. Those who would like to be present, please PM me for address and time =)
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Old 10-17-2011, 05:38 AM   #102
alcoolaid
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Oh snaps! Good work! Btw, nice coolant overflow bottle hahaha
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Old 10-17-2011, 07:11 AM   #103
HRCboy
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Nicely done boys!
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Old 10-17-2011, 02:25 PM   #104
pope_face
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Very nice... Can't wait to see it actually move. Planning on driving it out to the meet on Friday, if all goes well?
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Old 10-17-2011, 02:33 PM   #105
jchretien
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Yes. The goal is friday night.
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Old 10-18-2011, 12:27 AM   #106
(98)RSti
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huh i dont see the coolant overflow bottle???

OMG if you get this done by friday... im coming for sure!
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Old 10-18-2011, 12:28 AM   #107
RE3Rotor
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It's in front of the battery
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Old 10-18-2011, 12:56 AM   #108
bikergreen
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Quote:
Originally Posted by RE3Rotor View Post
It's in front of the battery
the clear water bottle held to the battery tie down with a zip-tie! nice!
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Old 10-18-2011, 01:07 AM   #109
Woodenhorse
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Reduce-Reuse-Recycle...
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Old 10-18-2011, 02:42 AM   #110
Loomin
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good work!! looks like a nice clean swap
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Old 10-20-2011, 12:06 AM   #111
jchretien
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It Lives!!!!!!!!!!!!!!
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Old 10-20-2011, 12:09 AM   #112
pope_face
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Sounds great too... How was the drive home?
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Old 10-20-2011, 12:14 AM   #113
jchretien
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Short but glorious! no more Parkinsons Disease for my Fozzie!

I only live a block away haha

Last edited by jchretien; 10-20-2011 at 12:21 AM.
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Old 10-20-2011, 12:23 AM   #114
minifreak
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Too bad I have a meeting tonight or else I'd show up for it too.
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Old 10-20-2011, 01:58 AM   #115
Keenah
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Congrats!
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Old 10-20-2011, 03:24 AM   #116
Loomin
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nice! post a video!
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Old 10-20-2011, 04:15 AM   #117
jchretien
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Quote:
Originally Posted by Loomin View Post
nice! post a video!
mcwc is editing it lol
It should be posted tomorrrow, along with the complete parts list.

Went for a longer drive. Its smoking a bit from the front passenger header? Maybe we spilled a lot of crap there... hopefully it burns off soon. Keep my eye on the coolant, oil and power steering fluid.

also, boost gauge tells me im at 15 in-Hg at hot idle, 0psi at 2500 rpm. Does that sound right?
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Old 10-20-2011, 01:16 PM   #118
rs420
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Good work man! you guys have done the community proud

Im stoked, you will have to take me for a rip when its all done and the kinks are worked out.
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Old 10-20-2011, 05:19 PM   #119
pope_face
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I think he has to take everyone for a rip...

And parkingson's disease...

Yeah, keep an eye on the PS pump... that would be my thought if anything was leaking. Then again, your turbo coolant tank is there too, so...

Should just be the crap that spilled on it. If it keeps smelling tomorrow, then start looking at your connections...
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Old 10-20-2011, 07:13 PM   #120
jagan323
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Wow congrats, can't wait to see it on a Friday! =D
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Old 10-20-2011, 08:18 PM   #121
Loomin
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burning smells and a little smoke are normal for a first drive. if its there still after maybe a half hour or something, look into it a bit more. also , if you used header wrap on anything, its going to smoke like crazy for a while.
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Old 10-20-2011, 08:46 PM   #122
jchretien
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Canyon Red

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Its better today. I drove it to work, with minimal smoking. Hopefully by tomrorow, it'll be ok
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Old 10-21-2011, 02:10 AM   #123
jchretien
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There you go gentlemen, Thanks mcwc!




Here is parts list for this particular swap. It is a good reference list for someone else would would like to tackle such a project. Of course, each car is different, so some parts may not be needed or may not be included in this list.

Code:
Part #          Qty     Item

Brakes
                1   set Technafit Stainless Steel brake lines for STI
26051FA140      1   ea  Handbrake cable
26051FA150      1   ea  Handbrake cable
                1   set Brembos, front and rear with calipers, rotors, and pads
                2   L   Prestone DOT4 brake fluid


Cooling System
MMRAD-WRX-01    1   ea  Mishimoto aluminum STI racing radiator
MMFS-WRX-01     1   ea  Mishimoto Fan Shroud Kit 02-07 WRX STI
45161FE050      1   ea  GD STI radiator upper hose 
45161AE020      1   ea  GD STI radiator lower hose 
21210AA030      1   ea  Subaru Thermostat
                3   ft  Heater hose, 5/16" (for overflow)
                1   ea  Venair overflow tank to radiator hoses
                1   ea  5/16" plastic straight splice
                1   ea  5/16" plastic Y splice
G382-038        3   ft  Greenline silicone heater hose, 3/8"
G382-050        3   ft  Greenline silicone heater hose, 1/2"
G5A-08          16  ea  Greenline ABA hose clamps for silicone heater hose
                2   ea  Peak Coolant Concentrate (1 gallon)
                2   ea  Distilled water (1 gallon)

                
Drivetrain
D1010FE000      1   ea  Group-N 6-speed transmission mount
                1   ea  STI 6-Speed Transmission (viscous center diff), TY856WB1CA
SB4-HDSS        1   ea  ACT Heavy Duty STI clutch kit
SUBC-115        1   ea  Techna-Fit STI SS Clutch Line
28321FE001      2   ea  GD 6-speed front axles (early 2004 STI)
905190007       2   ea  Front axle spring pin
806730042       1   ea  2004 STI transmission seal for axle stubs (right)
806730041       1   ea  2004 STI transmission seal for axle stubs (left)
                1   ea  R180 diff
806732200       2   ea  R180 diff seals
                2   ea  5x100 STI R180 rear hubs
28421FE231      2   ea  R180 Axles
27111FE110      1   ea  STI 6-Speed driveshaft
901250043       2   ea  Bolt and washer for driveshaft carrier bearing
KB-018-SOFT     1   ea  Kartboy subframe outrigger bushings - comfort
D1040FE000      1   ea  Group-N pitch mount
K0305Y0900      1   ea  Subaru LSD Oil
K0322AA093      4   L   Subaru Extra-S
W0584           1   set Whiteline Positive Shift Kit 02-07 wrx+ Sti
                1   ea  Torque Solution Shifter Bushings 6 speed Subaru (front stay)
KB-003-REAR     1   ea  Kartboy Rear Stay Bushing


Engine
                1   ea  EJ207 V7 (EJ207DW3CR) with Intercooler
2667            4   ea  NGK Iridium Spark Plugs, BKR7EIX
                1   ea  Mitsubishi 20G TD06 turbo
                1   set Deatschwerks 750cc top feed injectors
809218270       1   set Accessory belt
73323AC000      1   set A/C belt
TCKWP328A       1   set Timing Belt kit with water pump for 02-03 WRX
                1   ea  Fuel Injection hose, 5/16"
G5AB-14         4   ea  Stainless steel, type 304, mini T-bolt clamp (for fuel injection lines)
                1   ea  Venair silicone BPV hose
                1   ea  Venair coolant overflow hoses
26140FE131      1   ea  WRX/STI brake booster vacuum hose
                1   ea  Gimmick Motorsports 2.4inch V2 Turbo Inlet Hose w/ afterMAF
                1   ea  APS 65mm CAI
90817FE200      1   ea  STI TMIC splitter
90817FE210      1   ea  STI TMIC splitter rubber bellows
                1   ea  Turbo blanket
10403           1   ea  DEI heat shroud, 3/4in, 3ft
10405           1   ea  DEI heat shroud, 1in, 3 ft with Velcro
10474           2   ea  DEI fire sleeves, 1in, 3 ft
D1010FE110      1   ea  Group-N engine mount (right)
D1010FE120      1   ea  Group-N engine mounts (left)
22641AA042      1   ea  Oxygen Sensor, front, for 2003 WRX
                1   ea  Oxygen Sensor, rear, for 2003 WRX
78001           1   ea  Grimmspeed AOS
FPMLSSSTI       1   ea  Forced Performance Oil Line 04-10 Subaru STI
ATP-FTG-030     1   ea  ATPTurbo STI Oil feed fitting, 12MM Female Flare to 4AN Male 
                5   ft  7/32" vacuum line
                2   ft  1/4" vacuum line
                1   ea  Vacuum line T fitting
G89-49          4   ea  Kodiak T-Bolt Clamp
G89-54          1   ea  Kodiak T-Bolt Clamp


Exhaust
HS02SW1DPO      1   ea  Invidia V2 downpipe
                1   ea  Ultimate Racing V2 Up pipe with Tial 38mm EWG
                1   ea  GrimmSpeed Subaru Turbo Wastegate Bracket for FP Green
                1   ea  Stromung 3"
                1   ea  Maddad 3" midpipe
                3   ea  Grimmspeed 3" Exhaust Gasket (2-bolt)
                1   ea  GrimmSpeed Subaru Exhaust Gasket Set
44031FC001      4   ea  Subaru Forester midpipe hanger, 8cm


Exterior
                1   ea  SF Forester turbo hood
                1   ea  GD intercooler splitter/shroud
MF13URBLKRD     1   ea  Rally Armor UR mud flaps


Front Subframe & Steering
20510AE020      2   ea  GD front subframe bolt assembly
902350006       4   ea  Nut for GD front subframe bolt assembly
20101FE200      1   ea  WRX (GD) front turbo cross member
34110FE600      1   ea  2005 STI steering rack
KSR206          1   set Whiteline steering rack bushings
34630AE001      1   ea  WRX STI power steering reservoir
34611FE130      1   ea  WRX STI power steering suction hose
670520          1   ea  Russell Performance 14mm x 1.5 male to -6AN fitting (high pressure, PS pump)
632610          1   ea  Russell Performance -6AN Powerflex teflon SS power steering hose, 6ft
9894DBHERL      1   ea  Earl's Performance 14mm x 1.5 female to -6AN fitting (high pressure, PS rack)
9894DBJERL      1   ea  Earl's Performance 16mm x 1.5 female to -6AN fitting (low pressure, PS rack)
670300          1   ea  Russell Performance -6AN to 3/8" hose barb fitting
620401          1   ea  Russell Performance Powerflex -6AN straight stainless power steering hose end
620421          3   ea  Russell Performance Powerflex -6AN 90deg stainless power steering hose end
                2   ft  Power steering hose, 3/8
                1   pk  3/32" cotter pins


Fuel System
GSS342          1   ea  Walbro 255 fuel pump with Subaru install kit
42072PA010      1   ea  Fuel Filter


Interior
                1   ea  EVO IX Recaro Front Sets
                2   ea  Wedge Engineering seat brackets
                1   ea  GD gauge cluster
                1   ea  GD STI Momo steering wheel
36024FA001      1   ea  WRX aluminum gas pedal
36024FA010      2   ea  WRX aluminum brake & clutch pedal
                1   ea  Omori 45mm electric boost gauge with cup, green backlight

                
Suspension
                1   set WRX (GD) front and rear struts with Koni inserts
RCE-GDWAGONSPRG 1   set RCE WRX (GD) wagon springs
20540AA100      6   ea  Strut bolt to axle hub housing
20540AA090      2   ea  Camber bolt for strut to axle hub housing
20560AA040      2   ea  Washer for camber bolt
20550AA010      10  ea  Strut nut for strut bolt to axle hub housing and big ass bolt
20540AA001      2   ea  Big ass bolt
900335056       4   ea  Washer for big ass bolt
901000109       2   ea  Trailing arm bolt
902350006       2   ea  Trailing arm nut
                1   set GDA 20mm front and 20mm rear sway bars
KSB586Q         1   ea  Whiteline WRX rear strut bar with quick release
                1   pr  GD STI front control arms
                1   set GD STI rear lateral links
19.5101         1   ea  Energy Suspension 20mm Front Sway Bar Bushings for 02-07 WRX
19.5104         1   ea  Energy Suspension 20mm Rear Sway Bar Bushings for 02-07 WRX


Tune
                1   ea  ECUTek
                1   ea  Rocket Rally Pro-tune

                
Wiring, ECU, etc
                1   ea  V7 ECU & GD wiring harness (front half)
22750AA000      1   ea  STI fuel pump controller & pigtail
                1   ea  iWire harness merge for DBC
                1   ea  Energizer battery

                
Wheels
                4   ea  STI V7 5x100 wheels

Last edited by jchretien; 10-21-2011 at 02:20 AM.
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Old 10-21-2011, 02:53 AM   #124
Cyclonus
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40 iTS U-R-A-BUS
BRW

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Good job Desmond!
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Old 10-21-2011, 02:54 AM   #125
pope_face
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Location: Van City, BC
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1997 Impreza OBS
Blue - "Mishka"

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Lol, did mcwc make that list up for you?

And what a shame, you can't hear that great exhaust tone in the video...
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