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Old 12-03-2012, 02:13 AM   #700
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Join Date: Jul 2006
Chapter/Region: SWIC
Location: AZ
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Driverside continuted:

When you are done opening up the sensor hole, you will have an ovalized hole profile that looks something like this:

As you can imagine, the sensor no longer seals the hole using its oring. I was careful to only remove just what was needed to relocate the sensor, and as a result, the flange ont he sensor covered the hole entirely. This made sealing the hole up fairly easy with the fabrication of a custom gasket sized similar to the sensor body, made from the DIY gasket material you can pick up at any autoparts store.

First I cut a hole for the sensor tip:

Then I traced the body of the sensor:

Then I cut it out:

Finished product:

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Last edited by kpluiten; 12-03-2012 at 02:19 AM.
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