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#1 |
Former Vendor
Member#: 236349
Join Date: Jan 2010
Location: Western Colorado
Vehicle:1993 Impreza OD Green |
![]() Here's what we tested:
Stock 07 STI Sheet Metal V1 (I was told this was a Magnus V1 but Magnus never replied to my photo and email) EJ25 SOHC Big Plenum Short Runner EJ25 SOHC Big Plenum Long Runner EJ25 SOHC Big Plenum Long Runner Modified For Reversed Setup Forsa "Rear Entry" Manifold Cosworth Cast Intake Manifold EJ25 SOHC Big Plenum Short Runner ASF Porting Stage 0.5 Plastic not quite so fantastic Manifold EJ25 SOHC Bigger Plenum Monstrosity with ASF Porting & 75mm TB ![]() Procedure & Equipment: Superflow SF-110, tested @ 7" and corrected to 28", 4" Plexiglas bore fixture with small Plexi sheet adapter sealed to the fixture with an OE Subaru steel & rubber o ring intake gasket. Holes, non tested runners and nipples plugged with rubber plugs, tape and modeling clay. Tested with no velocity stack or throttle body; ie: open throttle flange. Stock STI , Magnus Sheet Metal & Cosworth used a topfeed TGV delete, short runner NA used it's own injector riser and the Forsa is a one piece design. All tests that were denoted as done with a throttle body were done with a 60mm DBW partially gutted and wired WOT. Intake manifold, cylinder head intake runner & throttle body as a system test, here: http://forums.nasioc.com/forums/show...&postcount=140 ![]() Code:
Stock 07 STI Runner 1 284 CFM Runner 2 280 CFM Runner 3 280 CFM Runner 4 274 CFM Average 279.5 CFM Runner to runner max variation 10 CFM or 3.6% Code:
Stock 07 STI w/ TB Runner 1 303 CFM Runner 2 304 CFM Runner 3 306 CFM Runner 4 299 CFM Average 303 CFM Runner to runner max variation 10 CFM or 2.3% ![]() Code:
Sheet Metal Runner 1 314 CFM Runner 2 301 CFM Runner 3 264 CFM Runner 4 273 CFM Average 288 CFM Runner to runner max variation 50 CFM or 16% ![]() Code:
EJ25 SOHC Big Plenum Short Runner Runner 1 306 CFM Runner 2 303 CFM Runner 3 303 CFM Runner 4 306 CFM Average 304.5 CFM Runner to runner max variation 3 CFM or 1% ![]() Code:
EJ25 SOHC Big Plenum Long Runner Runner 1 304 CFM Runner 2 304 CFM Runner 3 304 CFM Runner 4 300 CFM Average 303 CFM Runner to runner max variation 4 CFM or 1.4% ![]() Code:
Modified EJ25 SOHC Big Plenum Long Runner Runner 1 314 CFM Runner 2 303 CFM Runner 3 308 CFM Runner 4 314 CFM Average 309.75 CFM Runner to runner max variation 11 CFM or 3.5% ![]() Code:
Forsa Industries Rear Entry Sheet Metal Manifold Runner 1 329 CFM Runner 2 326 CFM Runner 3 314 CFM Runner 4 295 CFM Average 316 CFM Runner to runner max variation 34 CFM or 10.3% Notes: One piece runner (ie: no TGV). If there was a radius or pipe on the throttle body flange, the number 4 runner wouldn't lag behind the others in terms of flow; I tested this by simply holding my index finger next to & slightly below the throttle flange opening which raised this runner's flow to 317 CFM. The close proximity of this runner to the open throttle flange makes it a sharp bend. Code:
Forsa Industries Rear Entry Sheet Metal Manifold with TB Runner 1 352 CFM Runner 2 343 CFM Runner 3 324 CFM Runner 4 324 CFM Average 335.75 CFM Runner to runner max variation 28 CFM or 8.3% Notes: Having a throttle body did help flow variation here. Runner 4 was EXTREMELY turbulent, as in turbulent enough to make the flow depression bounce 1". ![]() Code:
Cosworth Cast Intake Manifold Runner 1 303 CFM Runner 2 299 CFM Runner 3 299 CFM Runner 4 314 CFM Average 303.75 CFM Runner to runner max variation 15 CFM or 4.8% Code:
Cosworth Cast Intake Manifold with TB Runner 1 333 CFM Runner 2 318 CFM Runner 3 318 CFM Runner 4 314 CFM Average 320.75 CFM Runner to runner max variation 19 CFM or 5.9% Notes: That is not a typo, runner 4 had no change between having a TB and not having one. Oddly, with a throttle body, flow variation actually went up ![]() Code:
EJ25 SOHC Big Plenum Short Runner ASF Porting Stage 0.5 Runner 1 318 CFM Runner 2 310 CFM Runner 3 322 CFM Runner 4 310 CFM Average 315 CFM Runner to runner max variation 12 CFM or 3.7% Notes: Stage 0.5 consisted of upper runner to lower runner matching, partial runner flash removal and EGR pillar removal from the center-bottom of the plenum. Code:
EJ25 SOHC Big Plenum Short Runner ASF Porting Stage 0.5 with TB Runner 1 354 CFM Runner 2 354 CFM Runner 3 337 CFM Runner 4 331 CFM Average 344 CFM Runner to runner max variation 23 CFM or 6.6% Notes: Flow variation more than doubled with throttle body here. Code:
Plastic Thing with TB Runner 1 293 CFM Runner 2 283 CFM Runner 3 283 CFM Runner 4 291 CFM Average 287.5 CFM Runner to runner max variation 10 CFM or 3.5% Code:
EJ25 SOHC Big Modded Plenum Long Runner ASF Monstrosity with 75mm TB Runner 1 376 CFM Runner 2 362 CFM Runner 3 396 CFM Runner 4 389 CFM Average 380.75 CFM Runner to runner max variation 34 CFM or 8.9% Notes: OMFG. Pic was during setup, so rest easy the brake booster nipple was plugged during testing. ![]() Code:
Process West Holy Moly Thing of Beauty Runner 1 349 CFM Runner 2 356 CFM Runner 3 360 CFM Runner 4 374 CFM Average 359.75 CFM Runner to runner max variation 25 CFM or 6.9% Notes: Large plenum and short runner characteristics cannot be seen in this test but my hypothesis is that this could be a candidate for best choice in a big turbo/big rpm setup. Thanks to Tyler Williams the rainbow dude & Will @ Elevated Tuning and for their help and to Brian L (RexFTW) for the Process West, Zach (Fate066), Fin @ Forsa and Jordan (MartinSTi05) for the manifolds to test.
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Last edited by ASF Machine; 04-25-2014 at 03:54 PM. |
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#2 |
Scooby Specialist
Member#: 130997
Join Date: Nov 2006
Location: Denver, Co.
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![]() I like what I see!
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#3 |
Scooby Newbie
Member#: 138786
Join Date: Jan 2007
Chapter/Region:
RMIC
Location: subaruville, CO
Vehicle:05 obp wrs ^.- rally time |
![]() huh, I was wondering what happened to the intake manifold off my car!
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#4 |
Former Vendor
Member#: 236349
Join Date: Jan 2010
Location: Western Colorado
Vehicle:1993 Impreza OD Green |
![]() Plastic with TB
![]() Short Runner NA with ASF Stage .5 ![]() Cossie with TB ![]() Stock STI with TB ![]() Forsa with TB ![]() Last edited by ASF Machine; 01-13-2012 at 01:38 PM. |
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#5 |
Scooby Specialist
Member#: 165104
Join Date: Nov 2007
Chapter/Region:
SCIC
Location: Riverside CA
Vehicle:E85 SoCalPorting Owner |
![]() I really appreciate you posting these test results. I have always been up in the air about switching to a oem sti manifold or 2.5rs mani. Now I'm just curious on what my ported 03 wrx manifold will flow to see if it would be worth it.
I have had my hands on plenty wrx and sti intake manifold and never really saw any differance besides tb bolt pattern and color. |
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#6 |
Scooby Specialist
Member#: 159738
Join Date: Sep 2007
Chapter/Region:
SCIC
Location: SGV
Vehicle:2004 WRB STi 620awhp OFCD V3, FR TS, BW8374EFR |
![]() EJ25 SOHC Big Plenum Long Runner
Runner 1 304 CFM Runner 2 304 CFM Runner 3 304 CFM Runner 4 300 CFM Average 303 CFM Runner to runner max variation 4 CFM ^This is what I'll be running. Finally some numbers on a flow bench. The only other manifolds I'd like to see is the Cosworth and the vers 9 jdm long runner which would probably have the same results as any stock sti manifold. |
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#7 |
Scooby Guru
Member#: 3687
Join Date: Jan 2001
Chapter/Region:
MWSOC
Location: St. Paul, MN
Vehicle:MY99 GF4 JDM 6spd |
![]() ....and I have the red one and the short SOHC one in my possession.
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#8 |
Scooby Guru
Member#: 166324
Join Date: Dec 2007
Chapter/Region:
NESIC
Location: BLOD in BLOD out
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![]() Thanks for you contribution. I'm running the long runner sohc manifold and always heard about these characteristics, but never saw the data. Seeing the actual #s makes me feel much better.
Though I do wonder why the other sohc one flows more, the one with the custom change. |
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#9 |
Scooby Specialist
Member#: 145145
Join Date: Apr 2007
Chapter/Region:
MWSOC
Location: Rockford, Il
Vehicle:2006 wrx STi |
![]() I have a cosworth laying around. If I send it out do you want to test it?
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#10 |
Scooby Guru
Member#: 159243
Join Date: Sep 2007
Chapter/Region:
Tri-State
Location: medford nj 08055
Vehicle:5/01 bugeye Hakt Ecu is back! |
![]() what model year are theses from?
EJ25 SOHC Big Plenum Short Runner...96-2001? |
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#11 |
Former Vendor
Member#: 236349
Join Date: Jan 2010
Location: Western Colorado
Vehicle:1993 Impreza OD Green |
![]() Martin, send it over and we'll test it.
Max, all of the big plenum SOHC are from newer EJ253s (think 06+), exact years and models I don't know, possibly someone (hey Zach) could chime in with more exact info. We did this because all we ever heard was speculation without any real data, we didn't expect the big plenum NA manifolds to be so exceptional. We did hypothesize that they would have great runner to runner balance but we had figured they would only marginally outflow the STi and get destroyed by the SMIM. Testing revealed that the SMIM has poor balance, front runners (1&3) vs. back runners (2&4). I am excited to test a Cossie as this will be great reference point when considering Cosworth's own flow numbers on the stocker when corrected from 50" (421 avg cfm) to 28"(315 avg cfm which is still 12% higher than our findings), the cast Cossie should make 350+ avg cfm on our bench corrected to 28" yet I am guessing somewhere closer to 315 avg cfm. Last edited by ASF Machine; 08-20-2011 at 10:31 AM. |
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#12 | |
Former Vendor
Member#: 236349
Join Date: Jan 2010
Location: Western Colorado
Vehicle:1993 Impreza OD Green |
![]() Quote:
The beauty part is that we think all the big plenum intakes have room for improvement. |
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#13 |
Scooby Guru
Member#: 144779
Join Date: Mar 2007
Chapter/Region:
MWSOC
Location: In the land up over
Vehicle:200X ZOMG a car 100% crabon fibre girlfrendorz |
![]() Awesome test, glad to finally see some numbers. I only wish you had a 1 piece V8 Spec C to test. I'm really curious as to what numbers you would get out of one of those.
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#14 |
Scooby Guru
Member#: 60082
Join Date: Apr 2004
Chapter/Region:
MWSOC
Location: Minnesota
Vehicle:2004 Forester STI Silver |
![]() Excellent work. This is one thing this site and the Subaru community has been lacking for a LONG time.
It's interesting to see the gross variation of the e-Bay cheapy. I'm curious, there are quite a few other manifolds out there. Are you guys willing to test more manifolds if people sent them in to you? I'm just thinking of things like old cast versus new plastic NA manifolds, the very large diameter runner Legacy (GT?) manifold, the Cosworth high flow manifold, even some stock manifolds with some porting work (to see if this is worth it, although may be more beneficial attacked to a head and pulled though versus the manifold itself). I would just love to see more comprehensive data for a lot of the major products out there. |
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#15 |
Scooby Guru
Member#: 159243
Join Date: Sep 2007
Chapter/Region:
Tri-State
Location: medford nj 08055
Vehicle:5/01 bugeye Hakt Ecu is back! |
![]() i agree...the tech section here on nasioc is a little thin...
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#16 |
Scooby Specialist
Member#: 145145
Join Date: Apr 2007
Chapter/Region:
MWSOC
Location: Rockford, Il
Vehicle:2006 wrx STi |
![]() I support a hard numbers style of testing. Many loud mouths are quick to condemn any product they don't have any real world experience with. Many think the cissies manifold kills low end etc etc. I sure had a healthy power curve with it, oh wait that's because the rest of my setup was thought out.
This type of testing eliminates many variables that cloud other conclusions people have made. That being said it would be nice to see dynamic testing that could quantify the effects of the runner length, ID, firing order and plenum volume. Maybe a "standard" test Subaru setup... |
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#17 |
Scooby Guru
Member#: 159243
Join Date: Sep 2007
Chapter/Region:
Tri-State
Location: medford nj 08055
Vehicle:5/01 bugeye Hakt Ecu is back! |
![]() nasioc sponsored? ^^^
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#18 |
Scooby Specialist
Member#: 175331
Join Date: Mar 2008
Chapter/Region:
MWSOC
Location: Rolling Meadows, IL
Vehicle:2002 WRX STi - WRB JDM V7 EJ207/13' Felt Z85 |
![]() Here's some additional CFM numbers for you guys. I had the OEM JDM V7 EJ207 STi Intake Manifold & TGV's sent out to Extrude Hone and they threw it up on the flow bench before and after the Extrude Hone process. Impressive CFM gains in my opinion considering the expensive aftermarket options that are available.
OEM JDM V7 EJ207 STi Intake Manifold & TGV's SuperFlow 1020 Flow Bench @ 28" Test Pressure @ 29.6 PSI Temperature during Flow Bench Testing - +78*F OEM JDM V7 STi EJ207 / After Extrude Hone process ( Difference in CFM from Stock to after Extrude Hone process - ) Runner #1 Before - 263.7 CFM / Runner #1 After - 311.8 CFM ( +48.1 CFM, 18.2% increase ) Runner #2 Before - 274.3 CFM / Runner #2 After - 316.4 CFM ( +42.1 CFM, 15.3% increase ) Runner #3 Before - 272.5 CFM / Runner #3 After - 316.0 CFM ( +43.5 CFM, 15.9% increase ) Runner #4 Before - 269.8 CFM / Runner #4 After - 314.9 CFM ( +45.1 CFM, 16.7% increase ) -- Ken Sekiguchi |
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#19 | |
Scooby Guru
Member#: 33782
Join Date: Mar 2003
Chapter/Region:
MAIC
Location: Mooresville, NC
Vehicle:96 3MI Racing search FIRST, then PM!!! |
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#20 |
Former Vendor
Member#: 236349
Join Date: Jan 2010
Location: Western Colorado
Vehicle:1993 Impreza OD Green |
![]() I'd love to see what someone with access to CFD & wet flow could come up with.
That said, we're not super interested in testing someone's home ported stock WRX manifold and I wouldn't be super excited about even a JDM long runner (I'd probably still do one) as I think we'd find that it's awfully close to a USDM STI. I have a plastic Leggy XT manifold somewhere that I wanna do and I'd like to maybe test a Cossie, Forsa, Corsa-Veloce, Tomei and maybe a Tomei knockoff. Last edited by ASF Machine; 08-20-2011 at 02:37 PM. |
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#21 | |
Former Vendor
Member#: 236349
Join Date: Jan 2010
Location: Western Colorado
Vehicle:1993 Impreza OD Green |
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#22 |
Scooby Specialist
Member#: 237759
Join Date: Feb 2010
Chapter/Region:
TXIC
Location: Houston
Vehicle:2003 WRX Wagon Built ej205 478whp 417wtq |
![]() Id like to see a test of a wrx manifold thats been port matched to the tgv's. I have ported a few of these manifolds and lots of material is removed in the process.
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#23 |
Scooby Specialist
Member#: 165104
Join Date: Nov 2007
Chapter/Region:
SCIC
Location: Riverside CA
Vehicle:E85 SoCalPorting Owner |
![]() ^ I agree, but I really haven't seen a differance between sti and wrx manifolds. The test was performed with tgv deletes and sti mani so id assume a wrx manifold will be very close. I'm sure grimmspeed has some back up flow data from ported to non ported we can look at.
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#24 | |
Scooby Specialist
Member#: 145145
Join Date: Apr 2007
Chapter/Region:
MWSOC
Location: Rockford, Il
Vehicle:2006 wrx STi |
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#25 |
Scooby Newbie
Member#: 91049
Join Date: Jul 2005
Chapter/Region:
RMIC
Location: WheatRidge,Colorado
Vehicle:2008 wrx wgn charcoal grey |
![]() I like this very much!!!! Special thanks to Zach and Margarite for giving up their intakes for testing.
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